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Zenith F

Solutions / Industrial / AOI / Zenith F

The Industry’s Best-in-Class True 3D AOI Solution for FPCB Assembly

Based on its best-selling Zenith series, the Zenith F combines the best optomechatronics technology with unmatched vision algorithms to deliver a solution for growing flexible printed circuit board (FPCB) assembly market.

Meet Zenith F with multiple resolutions and configurable options to meet the needs of applications.

Key Features

The Zenith F, among other Koh Young solutions, is the only solution in the industry to base its inspection criteria according to IPC-610 standards for electronic assembly acceptability requirements. It provides clear and precise AOI measurements to accurately identify multiple defects such as missing solder, offset, polarity, upside down, OCV/OCR, solder fillet, billboarding, lifted lead, lifted body, tombstone, bridging, and more. Because it uses a quantitative True 3D measurement-based approach, the system delivers exceptional accuracy and repeatability.

Due to the thinner and pliable nature of the flexible printed circuit boards, special handling with dedicated expertise is required in comparison to traditional rigid printed circuit boards. As such, FPCBs have been difficult to handle in the inspection industry until now. The Zenith F is the ideal solution for high-volume FPCB inspection.

Koh Young’s unique FPCB warp calculates and detects any substrate warpage. Using its exclusive 3D imaging and algorithms, the Zenith F considers multiple elements like slope, stretch, twist, bow, and shrinkage to guarantee an accurate measurement and the ultimate inspection system criteria.

Industry-leading 3D profilometry technology converges with Koh Young’s proprietary AI technology to deliver true automatic programming. The innovative geometry-based Koh Young Auto Programming (KAP) software solution reduces the programming process to minimizes time to production and reduces costs.

Koh Young pioneered True 3D measurement technology 20 years ago to create a zero-defect future. This gave rise to KSMART Solutions and its continuous efforts to leverage data and connectivity.

KSMART Solutions uses Artificial Intelligence to help automate process control while focusing on data management, analysis, and optimization. It collects data from across the factory line for defect detection, real-time optimization, enhance decisions, and traceability to improve metrics, increase quality, and lower costs by eliminating variance, false calls, and escapes.

Koh Young is driven to help customers achieve a Zero-defect mounting process. Based on Koh Young’s accurate True 3D measurement data and its proprietary deep learning technology, Koh Young Process Optimizer (KPO) Mounter solution enables real-time mounting process optimization. It automatically analyze heads, nozzles, feeders, reels, and components to identify the issue, and then details the mounting parameters necessary to correct the fundamental problems.

Using AI-based analysis, KPO Mounter provides users with actionable insights. With KPO Printer solution, KPO Mounter can enhance your production quality and maximizes productivity to minimize cost of ownership, increase product quality, and maximize productivity.

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