{"id":19195,"date":"2025-11-17T10:59:46","date_gmt":"2025-11-17T01:59:46","guid":{"rendered":"https:\/\/kohyoung.com\/en\/?post_type=news&#038;p=19195"},"modified":"2025-12-12T10:44:45","modified_gmt":"2025-12-12T01:44:45","slug":"enhancing-inspection-capabilities-with-3d-aoi-solution","status":"publish","type":"news","link":"https:\/\/kohyoung.com\/en\/news\/enhancing-inspection-capabilities-with-3d-aoi-solution\/","title":{"rendered":"Enhancing Inspection Capabilities with 3D AOI solution"},"content":{"rendered":"\n<figure class=\"wp-block-image size-large\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"684\" src=\"https:\/\/d19m5rauv1cd5h.cloudfront.net\/wp-content\/uploads\/2025\/12\/10105943\/3D-AOI-2048x1367-1-1024x684.png\" alt=\"\" class=\"wp-image-19197\" srcset=\"https:\/\/d19m5rauv1cd5h.cloudfront.net\/wp-content\/uploads\/2025\/12\/10105943\/3D-AOI-2048x1367-1-1024x684.png 1024w, https:\/\/d19m5rauv1cd5h.cloudfront.net\/wp-content\/uploads\/2025\/12\/10105943\/3D-AOI-2048x1367-1-300x200.png 300w, https:\/\/d19m5rauv1cd5h.cloudfront.net\/wp-content\/uploads\/2025\/12\/10105943\/3D-AOI-2048x1367-1-768x513.png 768w, https:\/\/d19m5rauv1cd5h.cloudfront.net\/wp-content\/uploads\/2025\/12\/10105943\/3D-AOI-2048x1367-1-1536x1025.png 1536w, https:\/\/d19m5rauv1cd5h.cloudfront.net\/wp-content\/uploads\/2025\/12\/10105943\/3D-AOI-2048x1367-1.png 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\"><strong>Background<\/strong><\/p>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\">Sellectronics&nbsp;is a contract electronics manufacturer&nbsp;specialising&nbsp;in&nbsp;managing&nbsp;quick turn-around prototype assembly and low volume\/high mix production demands. The company develops&nbsp;strategies&nbsp;to support&nbsp;external and in-house test requirements for high level reliability and performance of PCBAs and sub systems.<\/p>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\">Recognised for their innovative,&nbsp;high-quality PCB assembly,&nbsp;Sellectronics&nbsp;offers&nbsp;a range of services from small cable forms,&nbsp;to complex multi-level surface mount circuit board assembly. As a&nbsp;customer-driven company,&nbsp;Sellectronics&nbsp;develops superior products based on&nbsp;individual&nbsp;requirements&nbsp;to&nbsp;ensure&nbsp;that all production is delivered on time&nbsp;and to the&nbsp;superior quality level.&nbsp;<\/p>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\">Sellectronics&nbsp;works&nbsp;closely with&nbsp;its&nbsp;customers, from the initial design concept through to&nbsp;full product realisation&nbsp;to ensure every aspect of the process is&nbsp;exact.&nbsp;Understanding and&nbsp;listening to&nbsp;their clients&nbsp;has created a flexible electronic manufacturing service.<\/p>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\"><strong>Investment<\/strong><\/p>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\">Sellectronics&nbsp;continually invest&nbsp;in&nbsp;leading-edge&nbsp;technology and&nbsp;experienced and&nbsp;qualified engineers to provide&nbsp;assembly&nbsp;excellence.&nbsp;To ensure the company has the most innovative equipment installed at its Cornwall site,&nbsp;it&nbsp;approached Altus Group for support.<\/p>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\">Jason O\u2019Connell,&nbsp;Sellectronics&nbsp;Technical Director,&nbsp;said:&nbsp;<em>\u201c<\/em><em>As the business grows, the company makes many investments in the latest equipment to improve processes and ensure we are capable of&nbsp;<\/em><em>providing the most intricate PCB assembly service with the best possible accuracy.<\/em><\/p>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\"><em>\u201c<\/em><em>Sellectronics<\/em><em>&nbsp;<\/em><em>contacted Altus&nbsp;<\/em><em>for<\/em><em>&nbsp;advice on what equipment would enable precise inspection with the best performance to price ratio to increase quality&nbsp;<\/em><em>further&nbsp;<\/em><em>and improve production times.\u201d<\/em><\/p>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\">To enhance its inspection capabilities,&nbsp;Sellectronics&nbsp;invested in the Zenith Alpha HS+ from&nbsp;Koh&nbsp;Young.&nbsp;As&nbsp;a true&nbsp;<a href=\"https:\/\/kohyoungamerica.com\/aoi-automated-optical-inspection\/\">3D AOI<\/a>&nbsp;solution,&nbsp;it is&nbsp;powered by artificial intelligence and machine learning,&nbsp;combining the best&nbsp;optomechatronics&nbsp;and vision technologies to deliver outstanding performance without sacrificing accuracy.<\/p>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\"><em>\u201cTo take our testing capabilities to the next level, we acquired a&nbsp;<\/em><em>Koh<\/em><em>&nbsp;Young Zenith Alpha&nbsp;<\/em><em>HS+<\/em><em>. Instead of cameras, this state-of-the art, one of a kind AOI machine uses light metrology to take incredibly precise, 100% 3D measurements of a PCB, up to 25mm in height,\u201d<\/em>&nbsp;said&nbsp;Graham Tonkin,&nbsp;Sellectronics&nbsp;Director of Sales and Marketing.<\/p>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\">Suitable for demanding production lines, Zenith Alpha HS+ greatly improves process yields by removing the need for manual inspection.&nbsp;In addition, the technology incorporates AI to deliver the accuracy required for ultra-fine pitch and solder joint&nbsp;inter reflection&nbsp;challenges to enhance production.<\/p>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\">Koh\u00a0Young Zenith Alpha HS+ features\u00a0<a href=\"https:\/\/kohyoung.com\/en\/ksmart-solutions\/\" data-type=\"link\" data-id=\"https:\/\/kohyoung\">KSMART<\/a>\u00a0a measurement-based process analysis solution\u00a0that allows manufacturers to implement Industry 4.0 with reliable full 3D measurement data.<\/p>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\">KSMART&nbsp;collects&nbsp;data from across the production line for defect detection, real-time optimisation, enhanced decisions and traceability to improve metrics, increase&nbsp;quality and lowercosts by eliminating variance, false call and escapes<\/p>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\"><strong>Results<\/strong><\/p>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\"><em>\u201cDue to the precise and quantifiable measurement of the&nbsp;<\/em><em>Koh<\/em><em>&nbsp;Young platform<\/em><em>,<\/em><em>&nbsp;and by exploiting KSMART s<\/em><em>tati<\/em><em>stical process c<\/em><em>apability, our engineering process improvement and quality t<\/em><em>eams can aggregate real time production information<\/em><em>. This&nbsp;<\/em><em>not only remove<\/em><em>s<\/em><em>&nbsp;the chances of an escape, but also to study our production processes in detail to improve our yields and drive ou<\/em><em>r quality standards ever higher.<\/em><em>\u201d<\/em><\/p>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\"><em>\u201cWith the ability to inspect the boards to IPC-610 Class 2 and 3 standards, this will allow us to meet the demands of clients in the<\/em><em>&nbsp;medical and aerospace industry,<\/em><em>\u201d<\/em>&nbsp;said Jason<\/p>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\"><em>\u201cThe impressive quality control system enables us to use data from tests to optimise and enhance our production environment,\u201d<\/em>&nbsp;concluded Graham.<\/p>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\"><strong>The Future<\/strong><\/p>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\">Joe Booth, Altus Group CEO said:&nbsp;<em>\u201c<\/em><em>Sellectronics<\/em><em>&nbsp;has<\/em><em>&nbsp;been a joy to work with and I can see why they have been so successful in their growth over the years. They focus on making the best investments&nbsp;<\/em><em>and spending their money wisely to add value to their customers. They achieve this whilst building strong relationships with their partners.&nbsp;<\/em><\/p>\n\n\n\n<p style=\"font-size:22px;font-style:normal;font-weight:300\"><em>\u201cWe are delighted to implement another Alpha HS+ system into the field and&nbsp;<\/em><em>establish&nbsp;<\/em><em>another new&nbsp;<\/em><em>Koh<\/em><em>&nbsp;Young user as the momentum of the new these innovative platforms keeps building. This equipment addition is just one of the investments<\/em><em>&nbsp;that&nbsp;<\/em><em>Sellectronics<\/em><em>&nbsp;has<\/em><em>&nbsp;made as they continue to deliver top quality electronics manufacturing. I am looking forward to getting stuck into the next project with their team.\u201d<\/em><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Background Sellectronics&nbsp;is a contract electronics manufacturer&nbsp;specialising&nbsp;in&nbsp;managing&nbsp;quick turn-around prototype assembly and low volume\/high mix production demands. The company develops&nbsp;strategies&nbsp;to support&nbsp;external and in-house test requirements for high level reliability and performance of PCBAs and sub systems. Recognised for their innovative,&nbsp;high-quality PCB assembly,&nbsp;Sellectronics&nbsp;offers&nbsp;a range of services from small cable forms,&nbsp;to complex multi-level surface mount circuit board assembly. As [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":19197,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_links_to":"","_links_to_target":""},"tags":[],"news-category":[234,259],"class_list":["post-19195","news","type-news","status-publish","has-post-thumbnail","hentry","news-category-article","news-category-case-study"],"_links":{"self":[{"href":"https:\/\/kohyoung.com\/en\/wp-json\/wp\/v2\/news\/19195","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/kohyoung.com\/en\/wp-json\/wp\/v2\/news"}],"about":[{"href":"https:\/\/kohyoung.com\/en\/wp-json\/wp\/v2\/types\/news"}],"author":[{"embeddable":true,"href":"https:\/\/kohyoung.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/kohyoung.com\/en\/wp-json\/wp\/v2\/comments?post=19195"}],"version-history":[{"count":2,"href":"https:\/\/kohyoung.com\/en\/wp-json\/wp\/v2\/news\/19195\/revisions"}],"predecessor-version":[{"id":19238,"href":"https:\/\/kohyoung.com\/en\/wp-json\/wp\/v2\/news\/19195\/revisions\/19238"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/kohyoung.com\/en\/wp-json\/wp\/v2\/media\/19197"}],"wp:attachment":[{"href":"https:\/\/kohyoung.com\/en\/wp-json\/wp\/v2\/media?parent=19195"}],"wp:term":[{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/kohyoung.com\/en\/wp-json\/wp\/v2\/tags?post=19195"},{"taxonomy":"news-category","embeddable":true,"href":"https:\/\/kohyoung.com\/en\/wp-json\/wp\/v2\/news-category?post=19195"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}